Manufacturing

From fibre to
finished reel.

An integrated site in Muzaffarnagar carries both product lines through to dispatch, backed by 100% captive power.

The BDL Cycle

Two lines, two closed loops.

Kraft paper and duplex board each run their own stage-by-stage cycle — every reel and board begins as recovered waste paper and ends as a recyclable, biodegradable product.

Kraft Paper

5 Stages — Fibre to Finished Reel

5 Stages

Kraft Paper
Fibre to Reel

01
Waste Paper Collection

Recovered waste paper sourced and sorted as raw material.

02
Pulping

Processed into pulp of consistent, own-grade quality.

03
Forming

Fibre is formed into strong kraft paper reels.

04
Quality Check

Every batch checked for strength and consistency.

05
Reeling & Dispatch

Finished reels are packed and dispatched to market.

01
Waste Paper Collection

Recovered waste paper sourced and sorted as raw material.

02
Pulping

Processed into pulp of consistent, own-grade quality.

03
Forming

Fibre is formed into strong kraft paper reels.

04
Quality Check

Every batch checked for strength and consistency.

05
Reeling & Dispatch

Finished reels are packed and dispatched to market.

Duplex Board

6 Stages — Fibre to Finished Board

6 Stages

Duplex Board
Fibre to Board

01
Waste Paper Collection

Recovered waste paper sourced and sorted as raw material.

02
Pulping

Processed into pulp of consistent, own-grade quality.

03
Forming

Board is formed on the dedicated duplex board line.

04
Coating & Finishing

Board receives its smooth, print-ready coated face.

05
Quality Check

Every batch checked before final reeling.

06
Reeling & Dispatch

Finished boards are reeled, packed and dispatched.

01
Waste Paper Collection

Recovered waste paper sourced and sorted as raw material.

02
Pulping

Processed into pulp of consistent, own-grade quality.

03
Forming

Board is formed on the dedicated duplex board line.

04
Coating & Finishing

Board receives its smooth, print-ready coated face.

05
Quality Check

Every batch checked before final reeling.

06
Reeling & Dispatch

Finished boards are reeled, packed and dispatched.

Both lines close the loop — finished kraft paper and duplex board are fully recyclable and biodegradable.

Captive co-generation turbine at BDL
Captive Power

Self-sufficient, by design.

A high-pressure boiler-based co-generation plant powers the mill independently of the grid — a 4.5 MW turbine installed in 2003, keeping the kraft paper and duplex board lines running without interruption.

4.5 MWTurbine installed, 2003
100%Captive co-generation coverage
Effluent Treatment Plant at Bindlas Duplux Limited
Environment & Sustainability

Treating every drop, before it leaves the mill.

Our Effluent Treatment Plant (ETP) treats wastewater generated during manufacturing before it is discharged or reused — helping the mill comply with environmental regulations and reduce water consumption.

About the ETP →

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